At Alpha Refractory LLC, we specialize in the design, production, and integration of Continuous Casting Machine (CCM) equipment engineered to ensure the safe, efficient, and long-lasting operation of steelmaking lines. Every component in the continuous casting process is built to withstand extreme temperatures, high mechanical loads, and non-stop operation—delivering maximum casting efficiency with minimal maintenance.
Seamless coordination of systems across each stage of the casting line is essential for process safety, product quality, and production uptime. At Alpha Refractory, we provide not only high-performance equipment, but also engineering, integration, and on-site technical services to ensure complete system harmony.
Our CCM Equipment Portfolio
Ladle Turret / Ladle Transfer Car
Provides controlled and secure transfer of molten steel from ladle to tundish. Built for heat resistance, movement precision, and operational safety.
Tundish (Intermediate Casting Vessel)
Balances steel flow from ladle to mold while minimizing heat loss. Lined with high-performance refractory to maintain thermal stability.
Tundish Carriage
Positions the tundish with vertical and horizontal mobility across the casting line. Allows precise, programmable positioning for continuous operation.
Mold (Casting Mold)
The critical forming chamber where liquid steel first solidifies. Integrated with advanced cooling systems for optimal heat transfer and surface quality.
Oscillation Mechanism
Enables vertical oscillation of the mold to prevent steel adhesion and improve surface finish. Supports precise stroke and frequency control.
Segment Path (Roller Segment or S-Curve Path)
Guides and supports the partially solidified strand as it exits the mold. Combines cooling and transport functions for strand stability.
Segment Alignment Gauge
Used to calibrate and align the segment path for accurate geometry and strand guidance.
Dummy Bar
Essential for initiating casting. Pulls initial steel from the mold to begin continuous operation and forms the starting bridge for casting cycles.
Withdrawal & Straightening Unit
Pulls and straightens the cast strand as it exits the mold, preparing it for downstream processing. Integrated with high-precision control systems.
Dummy Bar Discharge System
Automated mechanism for safely removing the dummy bar from the line after the casting sequence is complete.
Hydraulic Shears (Straight & Diagonal)
Cuts the cast billet or slab to required lengths at the end of the line. Available with straight or angled blade configurations for application needs.
Pinch Rolls
Rollers used for strand speed control, positioning, and direction throughout the casting process.
Slag Skid Car (Tufal Car)
Automated system for collecting and removing slag and dross generated during casting.
Scrap Basket
Provides safe collection of off-spec material or production scrap during the casting process.
Pelletizing Unit
Recovers metallic dust and fines through compaction, supporting material efficiency and environmental compliance.
Engineering & Systems Integration
CCM systems require high-level engineering precision and in-depth process knowledge. At Alpha Refractory LLC, we go beyond equipment supply—we provide:
Custom design and sizing
Technical drawings and automation integration
On-site installation and commissioning
Testing, operator training, and long-term service support
All equipment is engineered for high-temperature tolerance, mechanical durability, and process alignment, and is customized for your operational requirements.
Why Choose Alpha Refractory?
Project-specific manufacturing with on-site engineering support
Materials and workmanship compliant with international standards
Complete equipment solutions for full continuous casting lines
Turnkey support from greenfield installations to modernization projects
Full-service maintenance, spare parts, and field supervision
As Alfa Refractory, with more than 30 years of experience and our expert team of engineers, we produce, supply and provide technical consultancy services for steel mills and foundries with the highest quality standards.
